LEAN TOOLS

abstract lean image

Get Started Implementing Lean in your Job Shop

Jason Van WyheJan 8, 2019

Implementing Lean programs in job shops and made-to-order environments can be challenging.  Learn some of the key attributes unique to job shops, and how to begin down the path of continuous improvement.

Theory of Constraints

Theory of Constraints

Jason Van WyheJan 18, 2019

Make more profit by increasing throughput, decreasing inventory, and reducing overhead - apply the Theory of Constraints to your job shop.

Bottlenecks Management

Bottlenecks Management

Jason Van WyheJul 5, 2019

There is only one true measure of improvement in a plant: how much more throughput is produced, while reducing inventory and expenses. And the best way to improve your throughput is by focusing on your bottlenecks and constraints.

Lead Time Constraints

Lead Time and On-Time Delivery Constraints

Jason Van WyheAug 20, 2019

Lead time constraints are unique to job shops and are created by the chaotic routings and process times present. They are often hidden from view by our product mix, and show up as late deliveries to customers.

Man looking at a whiteboard

Lean Implemenation: Focus on Your Constraints

Jason Van WyheJul 5, 2019

Focusing on your lean implementation efforts on constraints will deliver results, while also building a lean culture through success.

Machine Tooling

Single Minute Exchange of Dies (SMED) and Quick Changeover

Jason Van WyheAug 23, 2019

Single Minute Exchange of Dies should be an integral part of your shop's plan to improve efficiency and lean out your operation.

Value Stream Map

Value Stream Mapping

Jason Van WyheJul 10, 2019

Value stream mapping is a lean tool that is often ignored in most job shops because of it's severe limitations, but it can provide useful data if we use learn when and where to apply it.

gemba walk participants writing on a clear board

Gemba Walk Revisited

Jason Van WyheJan 7, 2019

Stop simply "going thru the motions" on your gemba walks, get buy-in from all stakeholders, and learn alternative methods of building value for your organization

Kaizen team

Kaizen vs Operational Excellence

Jason Van WyheAug 16, 2019

Compare and contrast Kaizen events to the Operational Excellence events.

toyota truck

I don't Care How Toyota Does It

Jason Van WyheJan 9, 2019

The Toyota Production System is the best system in the world - for manufacturing Toyota cars.  Job Shops need to be innovators and create new tools to solve their unique problems.






















 


Want to learn more about implementing lean and continuous improvement in a job shop environment?  You've come to the right place.  Job Shop Lean Manufacturing is dedicated to implementing continuous improvement in a job shop environment... READ ABOUT US

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